Schmidt Maschinenbau GmbH Gummersbach, a reliable partner of the wire industry for decades as a proven supplier of drawing machines and winding systems, has developed the prototype of a single disk drawing machine of the ES series.
The idea is to expand the product range, which so far includes conventional cone drawing machines and dancer-controlled, slip-free and modular single-disk drawing machines of the WDM series, by an ES series of drawing machines.
The classic cone drawing machine is the cheapest solution, but it has two major disadvantages. On the one hand, the thickest wire runs onto the smallest conical disc, which also has the greatest slippage due to the sliding wire drawing and, on the other hand, is characterized by a fixed gradation (wire extension).
For some years now, Schmidt has been offering a modular wire drawing machine of the type 20-2, a drawing machine that can be combined with 1, 2 or 3 modules. Each module is driven individually. The advantages of this construction are that each module can be designed with an individual wire extension (6, 11, 13 and 17% are currently available) and the control electronics reduce the slip built up in the module at the transitions between the individual modules to approx. 2% can be reduced. A classic cone drawing machine would show a slip of approx. 80% after 31 strands, whereas with this concept the input slip can be less than 20%.
The single disc drawing machines of the WDM series consist of individual modules that can be combined with up to 11 pulls. Each module is individually driven and almost slip-free due to the dancer control. Any electronically selectable wire extensions offer maximum flexibility. However, not every wire product offers the possibility to compensate for this concept in price.
That is why Schmidt has developed a new ES series which, thanks to the individually driven drawing pulleys, offers the possibility of an individually electronically selectable wire extension. The modern electronics and software also offer the possibility of minimizing slip. The mechanical structure is reduced to the essentials, which is why we are convinced that we can offer a technologically and economically interesting solution.
Visit our virtual booth on our website www.schmidt-maschinenbau.com
WIRE 20245. May 2024 - 13:02
ISO 9001:2015 Certification1. January 2024 - 10:33
Ultrafine wire drawing machine with inline rolling mill6. October 2023 - 13:04
WIRE 2024
/in Nicht kategorisiertThe WIRE trade fair in Düsseldorf in April 2024: a great success again!
Thanks to all our valueable customers for the visit and interest in Schmidt Maschinenbau GmbH!
ISO 9001:2015 Certification
/in News and EventsSCHMIDT Maschinenbau GmbH is certified by ISO 9001:2015
The well-known quality and durability of all SCHMIDT machines is ensured by a quality-management system. A success of the complete SCHMIDT team!
Ultrafine wire drawing machine with inline rolling mill
/in AllgemeinSchmidt machines are known for their excellent quality and durability. The sturdy machine housings are also able to support additional attachments without any problems. As an example, here is a special application of the ultra-fine drawing machine E10, with which wire in the diameter range from 10µm to 50µm can be drawn and then formed into a flat strip in an integrated rolling mill.
For this purpose, a mill from Roder Engineering in Switzerland was mounted on the drawing machine and combined with an ultra-fine spooler from the SM36 series. The manufacturing process can be done in three ways:
The spooler for the flat wire after the roller is a traversing spool type, and the controoled spooling tension can be adjusted in the range of 3 to 30 cN. This highly sensitive spooler operates without dancers, to reduce the number of deflection wheels. The entire system offers extremely flexible use for a wide range of wire and flat strip variations.
New non-slip single capstan drawing machine ES355-6
/in AllgemeinApplications include copper, silver-plated copper, silver-plated copper-clad aluminum (CCA) , silver-plated copper-clad stainless steel (CCSS), and many other materials. Due to the complete design in stainless steel, all drawing agents can be used. The 355 mm capstans are carbide coated and partially immersed in drawing lube, the drawing die inlet holes are sprayed with high pressure to wash out material deposits.
The drawing section is complemented by modularly designed pay off, dancers and spoolers, allowing the use of coils up to 560 mm in diameter. A coil pay off is also available.
Interwire 2023 in Atlanta, Georgia, USA
/in News and Events, Nicht kategorisiertDear Customer,
we are proud to present our latest developments at the Interwire, together with our partner Niehoff Endex
You are welcome to visit our booth
May 9-11, 2023 at the Georgia World Congress Center, Atlanta, Georgia, USA.
wire 2022 join the best
/in News and EventsAfter this long period of non-travelling, we were happy to welcome all our valuable customers at the wire show in Duesseldorf
See you again in 2024 !
slip reduced single capstan drawing machine
/in News and EventsSchmidt Maschinenbau GmbH Gummersbach, a reliable partner of the wire industry for decades as a proven supplier of drawing machines and winding systems, has developed the prototype of a single disk drawing machine of the ES series.
The idea is to expand the product range, which so far includes conventional cone drawing machines and dancer-controlled, slip-free and modular single-disk drawing machines of the WDM series, by an ES series of drawing machines.
The classic cone drawing machine is the cheapest solution, but it has two major disadvantages. On the one hand, the thickest wire runs onto the smallest conical disc, which also has the greatest slippage due to the sliding wire drawing and, on the other hand, is characterized by a fixed gradation (wire extension).
For some years now, Schmidt has been offering a modular wire drawing machine of the type 20-2, a drawing machine that can be combined with 1, 2 or 3 modules. Each module is driven individually. The advantages of this construction are that each module can be designed with an individual wire extension (6, 11, 13 and 17% are currently available) and the control electronics reduce the slip built up in the module at the transitions between the individual modules to approx. 2% can be reduced. A classic cone drawing machine would show a slip of approx. 80% after 31 strands, whereas with this concept the input slip can be less than 20%.
The single disc drawing machines of the WDM series consist of individual modules that can be combined with up to 11 pulls. Each module is individually driven and almost slip-free due to the dancer control. Any electronically selectable wire extensions offer maximum flexibility. However, not every wire product offers the possibility to compensate for this concept in price.
That is why Schmidt has developed a new ES series which, thanks to the individually driven drawing pulleys, offers the possibility of an individually electronically selectable wire extension. The modern electronics and software also offer the possibility of minimizing slip. The mechanical structure is reduced to the essentials, which is why we are convinced that we can offer a technologically and economically interesting solution.
Visit our virtual booth on our website www.schmidt-maschinenbau.com
Interwire Atlanta
/in News and EventsAgain, Schmidt is present on the Interwire Show in Atlanta. Please visit us at booth 841 (Niehoff-Endex). We will Show our new re-spooling device SM02, developed as a table top unit for ultrafine wire respooling purpose. Extremely flexible in use, a wide range of spools are usable. Convince yourself!
WIRE Show 2018
/in News and EventsDear customer, thanks a lot for visiting us in Duesseldorf.
We will Keep in touch!